Product Overview
 

Kinee industrial-grade DC Surge Protective Devices (SPDs) are engineered to protect direct current power circuits from transient overvoltages and lightning electromagnetic pulses (LEMP). Designed specifically for utility-scale photovoltaic systems, battery energy storage systems (BESS), and EV DC fast-charging infrastructure, these units limit surge voltages to safe levels by diverting lightning currents.

 

 
 
Key Features & Benefits

Patented Thermal Disconnection Mechanism

Equipped with an integrated thermal disconnector and dedicated arc-extinguishing chambers to safely isolate degraded modules before thermal overload occurs in zero-crossing-free DC circuits.

Plug-in Module Architecture

Allows rapid replacement of protection modules without interrupting main power wiring or shutting down the entire DC string.

 

Remote Signaling Contact (RC)

Features an integrated dry changeover contact providing real-time status telemetry to remote monitoring or PLC systems.

 

Vibration-Resistant Terminal Design

Cage-clamp wire terminals tested against rigorous industrial vibration profiles per IEC 60068-2-6, eliminating terminal loosening and high-resistance hot-spot risks in mobile or high-vibration enclosures.

 

Technical Specifications

 

Technical Parameter

Specification Values

Application Environment

Photovoltaic Systems, BESS, EV Fast Charging Stations

Nominal System Voltage (Un)

DC 600V / DC 1000V / DC 1500V

Max. Continuous Operating Voltage (Ucpv)

DC 600V, 1000V, 1200V, 1500V

Nominal Discharge Current (In, 8/20 µs)

20 kA

Max. Discharge Current (Imax, 8/20 µs)

40 kA / 50 kA

Voltage Protection Level (Up)

<= 3.8 kV (at Imax)

Response Time (tA)

< 25 ns

Short-Circuit Current Rating (Iscpv)

10 kA / 50 kA (without external backup fuse)

Conductor Cross-Section

Rigid: 2.5 - 35 mm2; Flexible: 2.5 - 25 mm2

Housing Material

Thermoplastic PA66-GF30, UL 94 V-0 flame retardant

Degree of Protection

IP20 (IP40 when installed in distribution board)

Operating Temperature Range

-40°C ... +85°C

Mounting Type

35 mm DIN Rail (EN 60715)

Remote Signaling Contact

Optional (Floating changeover contact, max. AC 250V / 0.5A)

 

Applications
 

Commercial & Utility-Scale Solar PV

Installed in string combiner boxes, inverter DC distribution units, and tracker control cabinets.

Battery Energy Storage Systems (BESS)

Deployed on the DC link between battery racks and Power Conversion Systems (PCS).

Electric Vehicle Charging Stations

Protects internal power electronics of 400V/800V DC fast chargers against grid surges and vehicle-side switching spikes.

Industrial DC Microgrids

Safeguards sensitive automation equipment powered by centralized industrial DC buses.

 

Quality Control & Certifications

 

Quality Management: Manufactured in facilities operating under ISO 9001 and ISO 14001 certified systems. Each production lot undergoes 100% automated testing for varistor clamping voltage, leakage current, and thermal disconnect integrity.

 

In-House Laboratory Verification: Equipped with impulse current generators capable of verifying 8/20 µs and 10/350 µs surge waveforms in compliance with IEC test specifications.

 

Standards Compliance
Tested and certified to IEC 61643-31 / EN 50539-11 (Surge protective devices connected to DC power networks).
UL 1449 4th Edition compliant variants available for North American markets.
Full RoHS and REACH material compliance declarations.

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OEM & Customization

 

 

Housing & Laser Branding

Custom laser etching of client logos, part numbers, and wiring schematics on module housings; bespoke housing color configurations available for volume orders.

 

Electrical Tailoring

Customized varistor configurations and specific voltage protection levels (Up) tailored to proprietary inverter or BESS technical specifications.

 

Packaging Solutions

Industrial bulk packaging or custom retail-ready box packaging with client-specified barcodes and technical documentation.

 

 

Installation & Compatibility

Mounting Procedure

Snaps directly onto standard 35 mm DIN rails (EN 60715) without specialized tools.

Wiring Guidelines

Strip cable insulation by 12 mm, insert solid or multi-stranded copper conductor into the terminal cage, and torque screw clamps to 2.5 Nm using a calibrated torque tool.

System Compatibility

Compatible with all major transformerless and transformer-based string inverters, central inverters, and battery management systems operating at standardized DC voltage levels.

 

Packaging & Shipping

 

Packaging Details

Protected in anti-static, moisture-barrier blister trays and individual corrugated boxes to prevent transit damage. Standard master cartons contain 50 or 100 units depending on the series.

Logistics & Lead Time

Standard stock items ship within 3-5 business days. OEM custom production runs require 3-4 weeks. Shipping options include air freight (DDP/FOB) and sea container consolidation from major export ports.

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Frequently Asked Questions

 

Q: How does a DC SPD differ from an AC SPD in internal construction?

A: DC power systems lack a natural current zero-crossing point, meaning any electric arc formed during a fault tends to sustain itself. Consequently, DC SPDs utilize specialized thermal disconnectors with enhanced arc-extinguishing chambers and higher continuous operating voltage ratings (Ucpv) compared to AC equivalents, preventing thermal runaway caused by continuous reverse leakage current.

Q: What external backup fuse is required for the Kinee DC SPD?

A: Many Kinee DC SPD models feature an integrated internal backup disconnector and can withstand short-circuit currents up to 10 kA or 50 kA without external back-up fuses (Iscpv). If the source short-circuit current of the DC network exceeds the device's rated short-circuit withstand, an external back-up fuse (gPV type) matching the manufacturer's maximum specified rating must be installed upstream.

Q: How do maintenance teams identify when a DC SPD module needs replacement?

A: Each protection module features a dual-state mechanical indicator window: Green indicates normal operating status, while Red signifies that the internal thermal disconnector has tripped due to end-of-life or severe surge exposure. Additionally, models equipped with remote signaling contacts transmit an open/close dry-contact status to the central PLC or SCADA system.

Q: Are Kinee DC SPDs certified for European and North American markets?

A: Yes. Our standard production series are tested and certified in accordance with IEC 61643-31 / EN 50539-11 standards for European market access. For North American deployments requiring UL compliance, we offer specific variants engineered and tested to UL 1449 4th Edition requirements. Complete test reports and certificates are available upon request.

Q: Can Kinee provide customized voltage protection levels (Up) and laser-etched private labeling?

A: Yes. We offer comprehensive OEM/ODM customization services. We can adjust varistor configurations to meet specific residual voltage thresholds and apply your brand logo, part numbers, and specialized terminal markings via industrial laser engraving for batch orders.

Q: What is the typical lead time for standard stock orders versus custom OEM production runs?

A: Standard catalog items in standard packaging are maintained in inventory and ship within 3 to 5 business days. Custom OEM orders—including specialized labeling, custom Ucpv ratings, or specific connector configurations—typically require a lead time of 3 to 4 weeks from technical drawing sign-off to factory dispatch.

 

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Request a Quote

Need technical data sheets, test reports, or volume pricing for your project? Contact our engineering sales team with your system voltage and application parameters.
Email: patti@kinee.net.cn
Website: kinee.net

Wenzhou Kinee Electrical Co., Ltd. is one of the most professional dc spd manufacturers and suppliers in China, featured by quality products and good price. Please rest assured to buy advanced dc spd made in China here from our factory. We also accept customized orders.

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